> Removal and installation of elements of a transmission. Daewoo Matiz (since 1997 of release)
Daewoo Matiz since 1997 of release
1. The general data
2. Maintenance service
3. The engine
4. Transmission
4.1. Coupling
4.2. A transmission and differential
4.2.1. The design description
4.2.2. Possible malfunctions of a transmission and methods of their elimination
4.2.3. Removal and transmission installation
4.2.4. Removal and installation of elements of a transmission
4.2.5. Dismantling and transmission assemblage
4.2.6. Dismantling and assemblage of some transmission knots
4.3. Drive shaft
5. A running gear
6. A steering
7. Brake system
8. Systems of heating, ventilation and air-conditioning
9. A body electric equipment
10. A body
11. Schemes электроборудования
 




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4.2.4. Removal and installation of elements of a transmission

The mechanism of management of transmission switching
Removal
Remove the air branch pipe connecting the case of the air filter and throttle knot.
Remove the storage battery and a support of the storage battery.
Disconnect a cable of a choice and a gear change in a following order:

Fig. 4.24. A detachment of cables of a choice and a gear change: 1 — a cable finger; 2 — washers; 3 — a choice and gear change cable; 4 — the E-shaped clamp




- Remove a finger of a cable 1 (fig. 4.24 see);
- Remove washers 2;
- Disconnect a cable of a choice and a gear change 3;
- Remove the E-shaped clamp 4 cables;
- Disconnect cables from an arm of fastening of cables.

Fig. 4.37. An arrangement of a bolt (1) fastenings of the lever of a choice (2)




Turn out bolts 1 (fig. 4.37) and remove the lever of a choice 2.
Turn out a bolt of blocking of switching. Necessarily turn away a bolt of blocking of switching. Otherwise the mechanism of management of a gear change cannot be removed.

Fig. 4.38. An arrangement of a bolt (1) fastenings of the mechanism a gear change in gathering (2) and linings (3)




Be convinced that the gear change lever in neutral position. Turn out bolts 1 (fig. 4.38) and remove the mechanism a gear change in gathering 2 and a lining 3.
Remove the gear change lever in a following order:
- Fix the mechanism of management of a gear change in gathering in a vice with soft sponges;

Fig. 4.39. Use выколотки and a hammer for removal of a finger of the lever (1), the lever of switching (2) and пыльника (3)




- With the help выколотки and a hammer remove a finger of the lever 1 (fig. 4.39);
- Remove the lever of switching 2;
- Remove пыльник 3.

Fig. 4.40. An arrangement of a directing bolt (1) and a direction of removal of a shaft of a choice/gear change (2)




Turn out directing bolt 1 (fig. 4.40) and remove a shaft of a choice/gear change 2.

Fig. 4.41. An arrangement of bolts (1) fastenings of a plate (2)




Turn out bolts 1 (fig. 4.41) and remove a plate 2 from the mechanism of management of a gear change.
Check

Fig. 4.42. Check places on absence of deterioration or damages of a cam of switching by a heel / back transfers (1), a plate (2) blocking of switching, the lever of a choice/gear change (3) and a shaft of a choice/gear change (4)




Check up on absence of deterioration or damages a cam of switching fifth/back transfers 1 (fig. 4.42).
Check up on absence of deterioration or damages a plate of 2 blocking of switching.
Check up on absence of a bend or damages the lever of a choice/gear change 3.
Check up on absence of a bend or damages a shaft of a choice/gear change 4.
Installation
Installation of the mechanism of management by transmission switching spend to sequences, return to removal.
Screw directing bolt of switching and tighten its moment 18—28 Нм.
Establish the mechanism of management of a gear change and the lever of a choice of transfers and tighten bolts the moment 18—28 Нм.
Screw a bolt of blocking of a gear change and tighten its moment 18—28 Нм.
Gear wheel and cable of a drive of a speedometer
Removal
Remove a gear wheel of a drive of a speedometer in gathering in a following order:

Fig. 4.43. Removal of a gear wheel of a drive of a speedometer in gathering: 1 — a nut; 2 — a cable; 3 — a bolt; 4 — a gear wheel of a drive of a speedometer in gathering




- ослабьте a nut 1 (fig. 4.43);
- Disconnect a cable 2;
- Turn out a bolt 3;
- Remove a gear wheel of a drive of a speedometer in gathering 4.

Fig. 4.44. An arrangement of a socket and the gauge of speed of the car b




- Disconnect a socket and (fig. 4.44) the gauge of speed of the car b.
Remove the storage battery
Disconnect a lateral cable of the panel of tools.

Fig. 4.45. An arrangement of the condensing plug (1) and a direction of extraction of a cable of a speedometer




Remove condensing plug 1 (fig. 4.45) a cable of a speedometer and take a cable of a speedometer from the panel of tools.
Check
Remove a sealing ring from the case of a gear wheel of a drive of a speedometer.

Fig. 4.46. Removal of a finger (1) gear wheels of a drive and a place of check of a sealing ring (2) and teeths of a gear wheel of a drive (3)




Remove a finger 1 (fig. 4.46) gear wheels of a drive and disconnect a conducted gear wheel.
Check up on absence of damages or rupture of a sealing ring 2.
Check up on absence of deterioration or damages teeths of a gear wheel of a drive 3.
Installation
Installation of a cable of a drive of a speedometer spend to sequences, return to removal.
Establish a gear wheel of a drive of a speedometer in картере transmissions. Tighten a bolt of a gear wheel of a drive of a speedometer the moment 4—7 Нм.

The note
Establish a drive gear wheel in gathering after connection of a cable of a speedometer to a gear wheel.

Cable of management of a gear change
Removal

Fig. 4.47. Elements gear change management: 1 — the handle of the lever of a gear change; 2 — an arm of a cable of a gear change; 3 — a cable of a choice of transfers; 4 — a gear change cable; 5 — коромысло gear changes; 6 — the gear change lever; 7 — a directing arm of the lever of a gear change




Elements are shown by gear change management on fig. 4.47.
Remove the air branch pipe connecting the case of the air filter and throttle knot.
Remove the storage battery and a support of the storage battery.
Disconnect a cable of a choice and a gear change in a following order:
- Remove a finger of a cable 1 (fig. 4.24 see);
- Remove washers 2;
- Disconnect a cable of a choice and a gear change 3;
- Remove the E-shaped clamp 4 cables;
- Disconnect cables from an arm of fastening of cables.
Remove the central console.
Take aside a rug of a floor for survey of a cable of a gear change.
Disconnect a cable of a choice and a gear change from the lever in a following order:

Fig. 4.48. A detachment of cables of a choice and a gear change from the lever: 1 — a cable clip; 2 — an earring; 3 — the E-shaped clamp of a cable of a choice of transfers; 4 — a cable of a choice of transfers; 5 — a finger of a cable of a gear change; 6 — the E-shaped clamp of a cable of a gear change; 7 — a gear change cable




- Remove a clip of a cable of a choice of transfers 1 (fig. 4.48);
- Remove an earring 2;
- Remove the E-shaped clamp 3 cables of a choice of transfers;
- Disconnect a cable of a choice of transfers 4;
- Remove a finger 5 cables of a gear change;
- Remove the E-shaped clamp of a cable of a gear change 6;
- Remove a cable of a gear change 7.

Fig. 4.49. An arrangement of nuts (1) and вытягивание a cable from car salon




Turn away a nut 1 (fig. 4.49) and extend a cable from car salon.
Installation
Installation of cables of management by a gear change spend to sequences, return to removal.
Cautiously insert cables forward into an aperture of the panel of tools.
Arrange cables on the lever of a choice of a gear change.
Connect choice and gear change cables to a transmission.
Connect a gear change cable to the lever in a following order:

Fig. 4.50. Connection of a cable of a gear change to the lever: 1 — an earring of a cable of a choice of transfers; 2 — a clip; 3 — a screw-driver established in an adjusting aperture of the lever of a choice of transfers




- Insert an earring of a cable of a choice of transfers to a finger of the lever of a choice of transfers 1 (fig. 4.50);
- Establish a clip of a cover of a cable of management of the lever of a gear change 2;
- Fix a cable of management of a choice of transfers to an arm of the lever of a gear change the E-shaped clamp;
- Insert a screw-driver into an adjusting aperture of the lever of a choice of transfers for prevention of moving of the lever of a gear change in neutral position 3.
Tighten an adjusting nut of a cable of a choice of transfers by the moment 8—12 Нм.
Control lever a gear change
Removal
Remove the central console.
Disconnect a choice and gear change cable.

Fig. 4.51. An arrangement of bolts (1) fastenings of a control lever a gear change in gathering (2)




Turn out bolts 1 (fig. 4.51) and remove a control lever a gear change in gathering 2.
Installation
Installation of a control lever by a gear change spend to sequences, return to removal.
Tighten bolts of fastening of the lever the moment 4—7 Нм.
Adjust length of a cable of a choice of transfers.








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4.2.3. Removal and transmission installation
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4.2.5. Dismantling and transmission assemblage